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The brushless DC motors market is estimated to grow by USD 2.59 billion at a CAGR of 4.07% between 2022 and 2027. The increasing use of BLDC motors in consumer durables, such as washing machines, refrigerators, and air conditioners, is driven by their energy efficiency and reliability compared to traditional brushed motors. The rising trend of factory automation and the use of industrial robots is also driving demand for BLDC motors, as they offer higher efficiency and better control in industrial applications. Additionally, the growing use of BLDC motors in the automotive sector, particularly in electric vehicles and hybrid vehicles, is fueling market growth, as these motors offer improved performance and efficiency compared to internal combustion engines. Overall, these factors are contributing to the increasing adoption of BLDC motors across various industries.
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This report extensively covers market segmentation by Product (less than 750W, between 750W and 3KW, more than 75 KW, and between 3 KW and 75 KW), End-user (industrial, consumer durables, aerospace and defense, automotive, and healthcare), and Geography ( APAC, North America, Europe, South America, and the Middle East and Africa). It also includes an in-depth analysis of drivers, trends, and challenges. Furthermore, the report includes historic market data from 2017 to 2021.
The market share growth by the less than 750W segment will be significant during the forecast period. Motors with this power rating are used in many applications, such as consumer electronic products, auxiliary systems of automobiles, and cordless tools. Industrial applications include the actuation of valves and forklifts. One of the most common uses of these with a power rating of less than 750 W is in hard disk drives (HDDs). The top three HDD vendors are Western Digital Control, Seagate, and Toshiba.
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The less than 750W segment showed a gradual increase in market share with USD 7.09 billion in 2017. Another application of brushless DC (BLDC) motors is electric power steering. Most passenger cars nowadays are equipped with electric power steering. They are gaining wide acceptance in various motion applications because of their energy efficiency, which makes them smaller, lighter, and quieter for the given power output. Therefore, they are suitable for various automotive and white goods applications. Their better power-to-weight ratio, when compared with others, makes them suitable for home appliances such as dryers, washing machines, and vacuum cleaners. Furthermore, our report provides a brief analysis of the historical and forecast market share and their segments, along with the reasons for growth from 2017 to 2027.
BLDC motors are used for various industrial applications, such as in HVAC systems, to regulate the flow of refrigerant with the help of an actuator that is attached to the valve to open or close it. They are used for the actuation of robots that perform material transfer functions or tool assembly in manufacturing operations. They are used in actuators of industrial robots to move their joints for pick-and-place or tool positioning, and welding and painting applications due to their compact size, power density, maintenance-free characteristics, and the ability to provide almost full torque over a wide speed range. Electric motors in industries are significant consumers of energy. For example, according to IEA, in Indonesia, electric motor-driven systems consume almost 60% of the electricity in the industrial sector. The use of these in such applications offers significant opportunities for energy savings. Therefore, the need to use energy-efficient motors to reduce electricity bills and reduce production costs in industries is increasing. This is increasing the adoption in industries.
APAC is projected to contribute 62% of market growth by 2027. Technavio’s analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period.
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The increasing demand from countries such as China, Japan, South Korea, Taiwan, Thailand, and India is propelling the market growth in APAC. China is a global leader in most of the end-user segments of BLDC motors. For instance, China is the largest producer of automobiles and one of the major markets for electric vehicles globally. They are used in the subsystems of automobiles, such as electric power steering systems, electric oil pumps, and the powertrains of electric vehicles. Similarly, the brushless DC motors market in APAC will be driven by China and Thailand in the hard disk drives segment and Japan in the automobiles, computers, and medical devices segment.
The market is witnessing significant growth across various industries, driven by their numerous advantages over traditional DC motors. In the automotive sector, they are widely used in window lifters, air conditioners, sunroof actuators, and other vehicle powertrain systems. Their application extends to industrial automation, consumer electronics, aerospace, and medical devices. They offer energy efficiency, high torque, and high rpm, making them ideal for a wide range of applications such as HVAC systems, CNC machines, extruders, and robotics. They are also used in vehicle motors for motorized wipers, seats, and window adjustable mirrors, as well as in healthcare equipment for massaging seats, highlighting their versatility and growing demand in various industries.
The market is being driven by the increasing utilization of brushless DC motors in consumer durables. Various consumer durables, such as washing machines, air conditioners, electric fans, and microwave ovens, contain moving parts, and consumers prioritize reliability, low maintenance, and energy efficiency when purchasing these products. They are often used in these applications due to their durability and energy efficiency. Additionally, they are commonly found in other applications like window lifters, air conditioners, and sun-roof actuators in vehicles, especially in the Electric Vehicle (EV) industry where they are used in vehicle powertrain systems, chassis, safety fittings, and industrial automation for their high performance and reliability. They fulfill these requirements as they eliminate brushes, which can lead to wear and frictional losses. Unlike brushed DC motors that experience friction during commutation, these are electronically commutated, earning them the name electronically commuted motors (ECMs). The expected increase in per capita income in developing and emerging economies like China, India, and Nigeria is anticipated to drive significant growth in the global consumer durables market. This growth is also expected to fuel demand.
The global growth of the market will be fueled by the advancement of sensorless BLDC motors. In contrast to brushed DC motors, they do not have mechanical commutation components, which result in frictional losses, wear and tear, and noise. Therefore, they are highly efficient, fast, and operate without noise. However, electronic commutation requires sensors, which increase the complexity of the design and require additional wiring to limit their use in harsh conditions like high temperatures or humidity.
The development of sensorless technology has addressed some of the challenges mentioned above. Some vendors, such as Texas Instruments, offer drive systems that do not require a hall sensor to determine rotor position. This new technology utilizes back electromotive force (EMF) for position feedback, which reduces the need for expensive hall sensors and complicated controllers in various applications.
The growth of the market is impeded by advancements in the driving electronics of brushed DC motors. Although these are used for less demanding and cost-sensitive applications, such as seat adjustment control and power windows in automotive applications, various methods have been devised to overcome their inherent weaknesses, making them suitable for some demanding applications. However, as part of their modernization and energy-efficiency drives, industries have been replacing these with brushless, which generates significant revenue for the market.
The development of a speed ripple controller has made existing brushed DC motors, in some applications, just as effective as these at a lower cost. A speed ripple controller assists brushed DC motors in delivering optimal performance, reducing the performance gap between brushed DC and BLDC motors. Similarly, programmable steppers have become more cost-effective, making them preferable in specific medical applications, such as dosing. These advancements are preventing the market from achieving its full growth potential.
The report includes the adoption lifecycle of the market, covering from the innovator’s stage to the laggard’s stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their growth strategies.
Global Market Customer Landscape
Companies are implementing various strategies, such as strategic alliances, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the market.
Allied Motion Technologies Inc.- The company offers brushless DC motors such as the globe INB/NB line of small-frame, rare-earth brushless DC motors and the remix high-speed brushless DC motors designed to power medical respirators.
The report also includes detailed analyses of the competitive landscape of the market and information about 15 market vendors, including:
Qualitative and quantitative analysis of vendors has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key market players. Data is qualitatively analyzed to categorize vendors as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize vendors as dominant, leading, strong, tentative, and weak.
Our report forecasts revenue growth at global, regional & country levels and provides an analysis of the latest trends and growth opportunities from 2017 to 2027. The market has been segmented by product, end-user, and region.
The market is experiencing significant growth driven by the increasing demand for electric cars, renewable energy systems, and automated robots. These offer advantages in electricity conservation and equipment productivity, making them ideal for transportation, HVAC applications, and power tools. Additionally, their thermally resistant nature makes them suitable for milling, drilling, and grinding applications. With the rise in green vehicles and the aerospace and defense industry's focus on low voltage products, the market is poised for continued expansion. Manufacturers are innovating with E12 and E17 brushless motor architectures to meet stringent regulatory standards and enhance ERP performances.
The market is witnessing robust growth driven by diverse applications across various industries. These are essential components in compressors, machine tools, and domestic appliances, offering efficient and reliable operation. In the automotive sector, they are integral to the electric car sector, providing propulsion and control solutions. Additionally, in industries such as OEMs and commercial aircraft, they are crucial for various applications, including discrete automation and process automation. Despite challenges like the labor shortage, the market is thriving due to the increasing demand for micromotors for ventilation applications.
Market Scope |
|
Report Coverage |
Details |
Page number |
173 |
Base year |
2022 |
Historic period |
2017-2021 |
Forecast period |
2023-2027 |
Growth momentum & CAGR |
Accelerate at a CAGR of 4.07% |
Market growth 2023-2027 |
USD 2.59 billion |
Market structure |
Fragmented |
YoY growth 2022-2023(%) |
3.89 |
Regional analysis |
APAC, North America, Europe, South America, and Middle East and Africa |
Performing market contribution |
APAC at 62% |
Key countries |
US, China, Japan, Germany, and UK |
Competitive landscape |
Leading Vendors, Market Positioning of Vendors, Competitive Strategies, and Industry Risks |
Key companies profiled |
Allied Motion Technologies Inc., AMETEK Inc., Anaheim Automation Inc., American Precision Industries Inc., Arc Systems Inc., Buhler Motor GmbH, Changzhou Fulling Motor Co. Ltd., FAULHABER MICROMO LLC, Johnson Electric Holdings Ltd, maxon motor AG, MinebeaMitsumi Inc., Moog Inc., Nanotec Electronic GmbH and Co. KG, Nidec Corp., Oriental Motor Co. Ltd., Rebeck Enterprise Co. Ltd., Rotex Electric, Rotomag Motors and Controls Pvt. Ltd., Shinano Kenshi Co. Ltd., and Sinotech Inc. |
Market dynamics |
Parent market analysis, Market Forecasting, Market growth inducers and obstacles, Fast-growing and slow-growing segment analysis, COVID-19 impact and recovery analysis and future consumer dynamics, Market condition analysis for forecast period |
Customization purview |
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1 Executive Summary
2 Market Landscape
3 Market Sizing
4 Historic Market Size
5 Five Forces Analysis
6 Market Segmentation by Product
7 Market Segmentation by End-user
8 Customer Landscape
9 Geographic Landscape
10 Drivers, Challenges, and Trends
11 Vendor Landscape
12 Vendor Analysis
13 Appendix
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