Direct Current (DC) Motor Market by Power Output, Type, and Geography - Forecast and Analysis 2023-2027

The DC motors market size is estimated to grow at a CAGR of 11.17% between 2022 and 2027 and the size of the market is forecast to increase by USD 19,681.47 million. The growth of the market depends on several factors, such as rising factory automation and the use of industrial robots, the increasing use of DC motors in consumer durables, and recent developments in DC motors.

This report extensively covers market segmentation by power output (less than 750 W, 750 W to 375 KW, and more than 375 KW), type (brushed DC motors and brushless DC motors), and geography (APAC, North America, Europe, South America, and Middle East and Africa). It also includes an in-depth analysis of drivers, trends, and challenges. Furthermore, the report includes historic market data from 2017 to 2021.

What will be the Size of the DC Motors Market During the Forecast Period?

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Technavio’s Exclusive Direct Current (DC) Motor Market Customer Landscape

The report includes the adoption lifecycle of the market, covering from the innovator’s stage to the laggard’s stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their growth strategies.

Global DC Motors Market Customer Landscape

Key Drivers, Trends and Challenges

Our researchers analyzed the data with 2022 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.   

Key  Driver
 

Rising factory automation and the use of industrial robots is the key factor driving the global Direct Current (DC) Motor Market growth. As the demand for products increases in various industries such as consumer electronics, healthcare, and automobiles, there is an increasing need for high-precision production in a shorter time. Automation, one of the major trends in these industries, can meet such needs. Advances in IoT and artificial intelligence (AI) have facilitated the use of robots in manufacturing processes. For example, a robot picks up silicon wafers used in the manufacture of semiconductors from one location and places them in another location with high precision. According to the International Federation of Robotics, 50% of industrial robots are used in the automotive industry. The rising adoption of robots will drive the growth of the market during the forecast period as robots are integrated with brushless DC electric motor (BLDC) motors for precision movements.

Process and discrete industries are increasingly adopting automated material handling systems that help improve operational efficiency and shorten lead times. Various types of DC motors are widely used in automated material handling equipment due to their precision in providing control and precision. Therefore, the demand for DC motors in end-use industries is increasing, driving the growth of the market during the forecast period.  

Significant Trends

Increasing focus on using energy-efficient motors will fuel the global Direct Current Motor Market growth. Governments in various countries offer tax or financial incentives for programs that improve energy efficiency. For example, the US government offers a number of federal and state tax credits to promote energy efficiency concepts in both businesses and homes. The U.S. Environmental Protection Agency operates the Energy Star Voluntary Program to help businesses and households reduce their utility bills. This growing interest in energy efficiency is expected to increase the demand for DC motors in many applications.

Most countries such as China, the UK, India, and Germany are investing heavily in electric vehicles as conventional vehicles running on fossil fuels such as petrol and diesel causes significant levels of air pollution. A rising trend in electric vehicles is also expected to contribute to the growth of DC motors during the forecast period. 

Major  Challenge

Excessive heat generation leading to subdued DC motor performance can majorly impede the growth of the market. Overload and harmonic distortion cause the motor to overheat, reducing efficiency. There are several reasons for this overload. One of them is low insulation resistance or harsh operating conditions. Such factors increase heat generation from the engine. Some DC motors such as torque motors are exposed to extreme temperatures in various industries and often face common overheating problems, which negatively affect their performance. Another factor that contributes to heating in DC motors is the winding resistance of the motor. To generate torque in a motor, current must flow through the copper windings.

Copper is an excellent electrical conductor. However, due to the properties of impurities and atoms, DC motors can oscillate rapidly when too much power is applied. This increases the winding temperature and affects performance. Despite huge investments in R&D, this remains one of the key challenges for vendors in the market. Therefore, such factors are expected to have a negative impact on the growth of the DC Motor Market during the forecast period. 

Who are the Major DC Motors Market Vendors?

Vendors are implementing various strategies, such as strategic alliances, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the market.

Allied Motion Technologies Inc: The company is involved in the manufacturing and marketing of products for OEMs and end-user applications. It also offers different types of DC motors.

ASSUN MOTOR Pte Ltd: The company provides different types of DC motors such as DC Brush Motors, and DC Brushless Motors. It is also involved in the manufacturing of instruments that are used in the power and aerospace industries.

We also have detailed analyses of the market’s competitive landscape and offer information on 18 market vendors, including:

• ABB Ltd.
• Altra Industrial Motion Corp.
• AMETEK Inc.
• ElectroCraft Inc.
• Johnson Electric Holdings Ltd.
• maxon motor AG
• MinebeaMitsumi Inc.
• Mitsubishi Electric Corp.
• Nidec Corp.
• North American Electric Inc.
• OMRON Corp.
• Oriental Motor Co. Ltd.
• Regal Beloit Corp.
• Rockwell Automation Inc.
• Schneider Electric SE
• Siemens AG
• Teknic Inc.
• Yaskawa Electric Corp.

The report offers clients a deeper understanding of the market and its players through a combined qualitative and quantitative analysis of the vendors. The analysis classifies vendors into categories based on their business approach, including pure-play, category-focused, industry-focused, and diversified. Vendors are specially categorized into dominant, leading, strong, tentative, and weak to understand the dos and don’ts of business which in turn can help a client make the best decision.

Direct Current (DC) Motor Market Segmentation by Power Output, Type, and Geography 

Power Output Analysis

The less than 750 W segment will contribute a major share of the market, as these motors provide efficient and reliable solutions for a wide variety of applications, from industrial machinery to consumer electronics. The Less than 750 W segment showed a gradual increase in market share with USD 13,772.66 million in 2017 and continued to grow by 2021. An example of a DC motor rated below his 750W is the Maxon RE 40. With a maximum output of 550W, this motor is widely used in robotics, medicine, and aerospace. Its compact size and high torque make it ideal for precision work. Another popular option is the Faulhaber 2232 SR. Rated up to 460W, this DC motor is suitable for a wide variety of applications from automation equipment to scientific research equipment. Its fast and accurate positioning capabilities make it a popular choice among engineers and researchers.

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For consumer electronics applications, the Mabuchi RS-775WC is a popular choice. With a maximum rated output of 500W, this motor is widely used in power tools, electric vehicles, and household appliances. Its high efficiency and reliability make it a cost-effective solution for a variety of applications. DC motors with power ratings less than 750 W are also commonly used in industrial machinery. For example, the Baldor DCE-BPMSDC is rated up to 750W and is commonly used in conveyors, pumps, and fans. Its robust construction and high torque make it ideal for harsh applications. Therefore, the above factors are expected to propel the growth of the less than 750W segment of the DC Motor Market during the forecast period. 

Type Analysis

Brushed DC motors are electronically commutated motors designed to run on DC power. These are the simplest motors used in window regulators, electric drives, cranes, paper machines, computer peripherals, and steel rolling mills. Due to its simplicity and low cost, it finds wide application in process and discrete industries. DC motors are preferred over conventional motors due to characteristics such as low maintenance, thermal resistance, and ability to operate in extreme temperatures. Electric vehicles are increasingly adopting low-cost DC brush motors compared to brushless DC motors, and the demand for DC brush motors is increasing as manufacturing processes are transformed and automated.  Increasing automotive applications of motors in wipers, doors, and adjustable mirrors will drive the market over the forecast period. Due to their simple structure and economy, they are in high demand for applications such as home appliances and automotive parts such as windows and seats. However, brushless DC motors are preferred over brushed DC motors because the brushes wear out and need to be replaced. In addition, brushless DC motors offer high power and low noise operation, which impacts the demand for brushed DC motor products. One of the major drivers of the market is the increasing demand for automated devices and robots in industrial facilities. Applications for DC motors are diverse and include automotive, packaging machinery, food processing, healthcare, semiconductors, and robotics. Automated material handling equipment in such industries has a variety of applications, primarily cranes, pick-and-place robots, automated guided vehicles, and conveyor belts that help transport and store goods and services. Various types of DC motors are widely used in automated material handling equipment due to their precision in providing control and precision. Therefore, the demand for DC motors in end-use industries is increasing, driving the growth of the market during the forecast period. 

Regional Analysis

APAC is estimated to contribute 59% to the growth by 2027. Technavio’s analysts have elaborately explained the regional trends, drivers, and challenges that are expected to shape the market during the forecast period.  

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APAC region contributes significantly to the market driven by a combination of factors such as increasing industrialization, increasing urbanization, and rising demand for energy-efficient vehicles. The main application of DC motors in the APAC region is in the manufacturing industry, where they are widely used in machinery such as pumps, compressors, and conveyors. In countries such as China and India, the demand for DC motors is increasing due to the rapid growth of various industries, from automotive to construction. Moreover, the APAC region has witnessed a significant increase in the adoption of renewable energy sources such as wind, solar, and hydropower. DC motors play a key role in many of these applications as they drive turbines to generate electricity. The growing popularity of electric vehicles in the region also contributes to the demand for DC motors. These factors are expected to drive the growth of the market in the APAC region during the forecast period.

Covid Recovery Analysis:

In 2020, COVID-19 slowed the growth of several end-use industries across the world, including automotive, F&B, and aerospace and defense industries. Supply chain disruptions and a deep recession were the main factors negatively impacting the growth of these end-use industries, especially in the first half of 2020. However, in 2021, due to the introduction of a vaccine, the metals and mining projects reopened across the world. Various governments have started to focus on increasing spending to spur growth in the infrastructure sector and ensure economic recovery from the negative impact of the pandemic. Due to these factors, the market is expected to grow during the forecast period. 

Segment Overview

The direct current motor market report forecasts market growth by revenue at global, regional & country levels and provides an analysis of the latest trends and growth opportunities from 2017 to 2027. 

• Power Output Outlook (USD Million, 2017 - 2027)
  • Less than 750 W
  • 750 W to 375 kW
  • More than 375 kW

• Type Outlook (USD Million, 2017 - 2027)
  • Brushed DC motors
  • Brushless DC motors

• Region Outlook (USD Million, 2017 - 2027)
  • North America
    • The U.S.
    • Canada
  • Europe
    • U.K.
    • Germany
    • France
    • Rest of Europe
  • APAC
    • China
    • India
  • South America
    • Chile
    • Brazil
  • Middle East & Africa
    • Saudi Arabia
    • South Africa
    • Rest of the Middle East & Africa

DC Motors Market Scope
Report Coverage	Details
Page number	167
Base year	2022
Historic period	2017-2021
Forecast period	2023-2027
Growth momentum & CAGR	Accelerate at a CAGR of 11.17%
Market growth 2023-2027	USD 19681.47 million
Market structure	Fragmented
YoY growth 2022-2023(%)	10.35
Regional analysis	APAC, North America, Europe, South America, and Middle East and Africa
Performing market contribution	APAC at 59%
Key countries	US, China, Japan, South Korea, and Germany
Competitive landscape	Leading Vendors, Market Positioning of Vendors, Competitive Strategies, and Industry Risks
Key companies profiled	ABB Ltd., Allied Motion Technologies Inc., Altra Industrial Motion Corp., AMETEK Inc., ASSUN MOTOR Pte Ltd., ElectroCraft Inc., Johnson Electric Holdings Ltd., maxon motor AG, MinebeaMitsumi Inc., Mitsubishi Electric Corp., Nidec Corp., North American Electric Inc., OMRON Corp., Oriental Motor Co. Ltd., Regal Beloit Corp., Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Teknic Inc., and Yaskawa Electric Corp.
Market dynamics	Parent market analysis, Market growth inducers and obstacles, Fast-growing and slow-growing segment analysis, COVID 19 impact and recovery analysis and future consumer dynamics, Market condition analysis for forecast period
Customization purview	If our report has not included the data that you are looking for, you can reach out to our analysts and get segments customized.

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What are the Key Data Covered in this Direct Current (DC) Motor Market Research Report?

• CAGR of the market during the forecast period
• Detailed information on factors that will drive the growth of the  direct current motor market between 2023 and 2027
• Precise estimation of the size of the direct current motor market size and its contribution to the market in focus on the parent market
• Accurate predictions about upcoming trends and changes in consumer behavior
• Growth of the market industry across APAC, North America, Europe, South America, and Middle East and Africa
• A thorough analysis of the market’s competitive landscape and detailed information about vendors
• Comprehensive analysis of factors that will challenge the growth of direct current (DC) motor market vendors

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