APAC Programmable Logic Controller (PLC) Market Analysis - Size and Forecast 2025-2029

APAC Programmable Logic Controller Market Size 2025-2029 

The programmable logic controller (PLC) market in APAC size is forecast to increase by USD 1.12 billion at a CAGR of 4.4% between 2024 and 2029.

• The Programmable Logic Controller (PLC) Market is experiencing significant growth, driven by various trends and challenges. One key trend is the increasing demand for compact automation solutions, leading to the popularity of micro PLCs. Another trend is the expanding capability of micro PLCs, making them a viable alternative to Distributed Control Systems (DCS) in certain applications. Additionally, the growing market for industrial PCs and DCS is fueling the adoption of advanced automation technologies. Furthermore, the integration of robotics and Internet of Things (IoT) technologies with PLCs is revolutionizing industrial automation, particularly in sectors like pharmaceuticals, where stringent regulations demand high levels of accuracy and traceability. Overall, these trends are shaping the future of the PLC market and presenting new opportunities for market participants.

What will be the Size of the market During the Forecast Period?

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• The market encompasses engineering solutions for control systems integration in various industries. PLCs are essential for device control in manufacturing settings, enabling independent operation of complex processes and simple control needs. Robotics integration is a significant trend, with PLCs facilitating output control, data acquisition, and process optimization in smart factories. Consulting and system design services are in demand for PLC operation and smart factory implementation. PLCs support sensors and communication protocols for device monitoring and networking, including Ethernet connectivity. The future of the market lies in digital transformation, with a focus on cybersecurity and production line optimization. Robotics and industrial automation continue to drive growth, with benefits extending to equipment monitoring, remote monitoring, and real-time process control. PLCs enable the integration of advanced software and control panels, ensuring efficient and effective industrial processes.

How is this market segmented and which is the largest segment?

The market research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD million" for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

• End-user
  • Process industry
  • Discrete industry
  • Building automation
• Product
  • Modular
  • Unitary
  • Rackmount
• Component
  • Hardware
  • Software
  • Services
• Geography
  • APAC
    • China
    • India
    • Japan
    • South Korea

By End-user Insights

• The process industry segment is estimated to witness significant growth during the forecast period.

The programmable logic controller (PLC) market in the Asia Pacific is projected to experience substantial growth In the process industry segment compared to discrete industry and building automation, primarily due to the expanding application scope in sectors like oil and gas, chemical and petrochemical, power, water and wastewater treatment, and food and beverage. In the oil and gas industry, PLCs are integral to upstream activities such as drilling, mooring, and positioning, as well as midstream processes for monitoring spillage and leaks during transportation. Real-time units (RTUs) are commonly adopted In the upstream oil and gas sector due to their design, energy efficiency, and compatibility with lower-bandwidth communication networks between the Supervisory Control and Data Acquisition (SCADA) and production sites.

Additionally, PLCs are increasingly being integrated into advanced solutions for manufacturing industries, smart cities, energy consumption management, production lines, and security monitoring, emphasizing productivity, automatic production lines, and seamless communication. Companies such as Toshiba Corporation, Omron Corporation, and Panasonic Corporation are leading innovators In the PLC market, offering tailored programs and configurations for various industries.

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Market Dynamics

Our APAC Programmable Logic Controller (PLC) Market researchers analyzed the data with 2024 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.

What are the key market drivers leading to the rise in adoption of APAC Programmable Logic Controller (PLC) Market?

Increasing demand for compact automation solutions is the key driver of the market.

• The market is experiencing significant growth due to the increasing adoption of advanced solutions in various industries, including automotive, energy & utilities, oil & gas, chemical & pharmaceutical, food & beverages, and machine function in smart cities. PLCs play a crucial role in manufacturing industries by enabling automatic production lines to function autonomously with tailored programs. With the integration of devices such as input/output modules, Schneider Electric's Modicon and Siemens' S7-1200 series PLCs facilitate seamless communication and configurations, ensuring scalability and productivity. Moreover, the increasing focus on sustainability and energy consumption management has led to the development of micro and nano PLCs, which consume less power and offer efficient control logic.

  The Internet of Things (IoT) has further revolutionized the PLC market by enabling real-time monitoring and control of various processes, from material handling to security monitoring. Toshiba Corporation, Omron Corporation, and Panasonic Corporation are some of the key players investing in research and development to offer advanced PLC solutions. However, the initial investment required for PLC adoption can be a challenge for small and medium-sized enterprises. Additionally, ensuring human supervision and security monitoring in automated processes remains a concern. Despite these challenges, the benefits of PLCs, such as improved control tasks, automatic production targets, and energy management, outweigh the costs, making them an essential component of modern manufacturing industries.

What are the market trends shaping the APAC Programmable Logic Controller (PLC) Market?

Increasing focus on expanding the capability of micro PLCs is the upcoming trend In the market.

• Micro Programmable Logic Controllers (PLCs), known for their compact size, are gaining significant traction in process and discrete industries for controlling standalone machinery. The advantages of micro PLCs, including programming flexibility, ease of use, communication capabilities, and cost-effectiveness compared to traditional PLCs, are driving their adoption In the Asia Pacific region. Initially, micro PLCs were designed as a cost-efficient solution for managing small machinery with basic serial communication. However, recent advancements in product design and features have expanded their applications in industrial end-user segments. These advanced micro PLCs offer high-speed communication capabilities to control large machines, large program memory, and the ability to support multiple communications.
• The automotive, energy & utilities, oil & gas, chemical & pharmaceutical, food & beverages, and machine function industries are increasingly adopting micro PLCs for energy consumption management, security monitoring, production line automation, material handling, and lighting control tasks. The integration of micro PLCs with the Internet of Things (IoT) and advanced solutions from companies like Toshiba Corporation, Omron Corporation, and Panasonic Corporation is further enhancing their capabilities. Micro PLCs' scalability and seamless communication make them suitable for production targets in various industries, including automated processes and manufacturing industries. Their tailored programs and modular configurations enable manufacturers to achieve productivity gains, improve efficiency, and meet quality benchmarks. With their growing importance, research and development efforts are focused on creating nano PLCs for limited space applications and advanced control logic for various industries.

What challenges does APAC Programmable Logic Controller (PLC) Market face during the growth?

The growing market for industrial PC and DCS as substitutes is a key challenge affecting the market growth.

• The market is experiencing significant growth due to the increasing adoption of automation in various industries. PLCs are essential components in automating machine functions, enabling seamless communication between devices and configurations. In the robotic market, PLCs play a vital role in controlling and managing production lines, material handling, and automated processes. PLCs are increasingly being used in smart cities for energy consumption management, security monitoring, and lighting control. In the automotive industry, PLCs contribute to sustainability and productivity by managing automatic production lines and tailored programs. The energy & utilities sector benefits from PLCs' efficiency and scalability in managing production targets and controlling tasks.
• Advanced solutions, such as integrated devices from Toshiba Corporation, Omron Corporation, and Panasonic Corporation, offer advanced control logic and configurations for the manufacturing industry. Nano and micro PLCs cater to limited space requirements, while Modular PLCs provide scalability for larger production targets. The Internet of Things (IoT) has further expanded the applications of PLCs, enabling real-time monitoring and control of various industrial processes. The initial investment in PLCs is offset by their long-term benefits, including increased productivity and automatic control of processes. DCS (Distributed Control Systems) offer distinct advantages over traditional PLCs and industrial PCs, making them an attractive alternative for certain applications. However, PLCs continue to dominate the market due to their flexibility, ease of use, and cost-effectiveness.

Exclusive Customer Landscape

The market forecasting report includes the adoption lifecycle of the market, covering from the innovator's stage to the laggard's stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the market report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their market growth analysis strategies.

 Customer Landscape

Key Companies & Market Insights

Companies are implementing various strategies, such as strategic alliances, market forecast , partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence In the market.

ABB Ltd. -  The company offers programmable logic controllers such as AC500 eCo, AC500, AC500 XC, and AC500 S, designed for performance in industrial automation.

The market research and growth report includes detailed analyses of the competitive landscape of the market and information about key companies, including:

• ABB Ltd.
• Beckhoff Automation
• Eaton Corp. plc
• Emerson Electric Co.
• Ependion AB
• Festo SE and Co. KG
• Fuji Electric Co. Ltd.
• IDEC Corp.
• Infineon Technologies AG
• Keyence Corp.
• Lenze SE
• Mitsubishi Electric Corp.
• OMRON Corp.
• Panasonic Holdings Corp.
• Parker Hannifin Corp.
• Robert Bosch GmbH
• Rockwell Automation Inc.
• Schneider Electric SE
• Siemens AG
• Toshiba Corp.

Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key market players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.

Research Analyst Overview

Programmable Logic Controllers (PLCs) have become an indispensable component of modern manufacturing industries, enabling the automation and optimization of various production processes. These advanced solutions have been instrumental in enhancing productivity, efficiency, and sustainability across a wide range of sectors. The adoption of PLCs has been driven by the increasing demand for smart and energy-efficient manufacturing systems. In the energy & utilities sector, for instance, PLCs have been utilized for energy consumption management, ensuring optimal energy usage and reducing wastage. In the automotive industry, PLCs have been integrated into production lines to ensure seamless communication between machines and autonomous control of manufacturing processes.

Moreover, the integration of PLCs in smart cities has led to the development of advanced solutions for security monitoring and human supervision. The use of PLCs In the food & beverages industry has enabled tailored programs for control tasks, ensuring quality benchmarks are met and production targets are achieved. PLCs have also found applications In the oil & gas and chemical & pharmaceutical industries, where they are used to manage complex production processes and ensure safety and efficiency. In the manufacturing industry as a whole, PLCs have been instrumental In the development of automatic production lines, enabling manufacturers to produce goods autonomously and with minimal human intervention.

The market for PLCs has seen significant growth in recent years, driven by the increasing demand for advanced solutions that can handle complex control logic and communication requirements. The development of nano and micro PLCs has further expanded the market, enabling the implementation of these solutions in applications with limited space. The integration of PLCs with the Internet of Things (IoT) has also led to the development of new applications and use cases. For instance, input/output modules can be used to monitor and control various devices and systems, enabling real-time data collection and analysis. Despite the numerous benefits of PLCs, the initial investment required for their implementation can be a significant barrier for some organizations.

However, the scalability of these solutions and their ability to handle increasing production targets make them a cost-effective long-term investment. The market for PLCs is highly competitive, with several key players offering advanced solutions. Integrated device manufacturers such as Toshiba Corporation, Omron Corporation, and Panasonic Corporation have been at the forefront of PLC development, offering a range of products catering to various industries and applications. Mitsubishi Electric Corporation is another major player In the market, known for its focus on productivity and advanced solutions. The market for PLCs is poised for continued growth, driven by the increasing demand for automation, efficiency, and sustainability in manufacturing processes. The development of advanced solutions and the integration of PLCs with emerging technologies such as the IoT are expected to further expand the market and create new opportunities for innovation.

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What are the Key Data Covered in this Market Research and Growth Report?

• CAGR of the market during the forecast period
• Detailed information on factors that will drive the market growth and forecasting between 2025 and 2029
• Precise estimation of the size of the market  and its contribution of the market in focus to the parent market
• Accurate predictions about upcoming market growth and trends and changes in consumer behaviour
• Growth of the market across APAC
• Thorough analysis of the market's competitive landscape and detailed information about companies
• Comprehensive analysis of factors that will challenge the growth of market companies

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