Industrial Wireless In Process Industries Market Analysis, Size, and Forecast 2025-2029: North America (US and Canada), Europe (France, Germany, and UK), APAC (Australia, China, India, Japan, and South Korea), and Rest of World (ROW)

Industrial Wireless In Process Industries Market Size 2025-2029

The industrial wireless in process industries market size is forecast to increase by USD 2.54 billion, at a CAGR of 14.4% between 2024 and 2029.

• The market is experiencing significant growth, driven by the reduction in installation and retrofit costs of wireless systems. These cost savings, coupled with the increasing adoption of Machine-to-Machine (M2M) services across various industries, are fueling the market's expansion. However, this market landscape is not without challenges. Security concerns with wireless networks are becoming increasingly prominent, necessitating robust cybersecurity measures to protect against potential breaches and data loss. Industrial ethernet networks complement wireless technologies, providing additional connectivity options for process industries.
• Companies must navigate these challenges while capitalizing on the opportunities presented by the market's dynamic growth. By investing in advanced wireless technologies and implementing stringent security protocols, organizations can effectively address these challenges and seize the potential of the market. The ongoing development of data security protocols and power consumption optimization strategies underscores the continuous dynamism of this evolving market.

What will be the Size of the Industrial Wireless In Process Industries Market during the forecast period?

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• The industrial wireless market continues to evolve, driven by the increasing adoption of wireless communication protocols such as WirelessHART and Zigbee in process industries. Real-time process control is a primary application, with network topology design focusing on wireless mesh networks and low-power wide-area networks to ensure reliable high-speed data transmission. SCADA system integration, fault detection algorithms, and network latency reduction are essential components of this dynamic landscape. For instance, a leading chemical manufacturer achieved a 20% increase in sales by implementing wireless sensor networks and real-time data acquisition for process variable monitoring and sensor calibration techniques.
• Industrial wireless standards, such as WirelessHART and ISA100.11a, play a crucial role in process optimization strategies, enabling remote monitoring systems and process automation. Signal processing algorithms, power consumption optimization, and system reliability metrics are essential considerations in network design. Actuator control systems, remote diagnostics tools, and cloud-based data storage further enhance the value proposition of industrial wireless solutions. Data integrity validation, device management systems, and data analytics dashboards are integral to ensuring the efficiency and effectiveness of these systems.

How is this Industrial Wireless In Process Industries Industry segmented?

The industrial wireless in process industries industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD million" for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

• Technology
  • WLAN
  • WirelessHART
  • WiMAX
  • Others
• End-user
  • Oil and gas industry
  • Power industry
  • Water and wastewater industry
  • Others
• Application
  • Process automation
  • Condition monitoring
  • Asset tracking
  • Safety systems
  • Remote data acquisition
• Geography
  • North America
    • US
    • Canada
  • Europe
    • France
    • Germany
    • UK
  • APAC
    • Australia
    • China
    • India
    • Japan
    • South Korea
  • Rest of World (ROW)

By Technology Insights

The WLAN segment is estimated to witness significant growth during the forecast period. In the realm of process industries, wireless communication technologies have become indispensable for seamless data exchange between various devices and systems on the shop floor. Among these, WirelessHart technology and Zigbee wireless technology have gained significant traction due to their ability to facilitate high-speed data transmission and real-time process control. Network topology designs, such as wireless mesh networks and low-power wide-area networks, have been instrumental in enhancing network reliability and reducing network latency. These advancements have paved the way for SCADA system integration, enabling fault detection algorithms, signal processing algorithms, and process variable monitoring. Energy-focused solutions like energy consumption monitoring and quality control enhancements strengthen process safety systems.

Edge computing devices and data security protocols have further strengthened the security of these networks. Power consumption optimization and system reliability metrics have been key focus areas for continuous improvement. The adoption of wireless communication protocols in process industries has witnessed a notable increase, with approximately 35% of process industries adopting these technologies in 2021. Furthermore, industry experts anticipate that over 50% of process industries will incorporate wireless communication technologies by 2026. Moreover, the integration of remote monitoring systems, process automation systems, data analytics dashboards, industrial IoT platforms, actuator control systems, and remote diagnostics tools has led to enhanced process optimization strategies. The industrial wireless market is expected to grow by over 15% annually, fueled by the integration of industrial IoT platforms, edge computing devices, and data security protocols.

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The WLAN segment was valued at USD 796.20 million in 2019 and showed a gradual increase during the forecast period.

The Industrial Wireless In Process Industries Market is advancing with innovative wireless sensor deployment and process monitoring software to streamline operations. Companies focus on remote asset management, industrial control systems, and advanced data visualization tools supported by expert system integration services. Optimized wireless communication range and signal interference mitigation ensure robust data transmission protocols with data error correction. Growth strategies include system upgrade strategies, network maintenance tasks, and achieving operational efficiency gains through equipment downtime reduction and production line optimization.

Advanced system failure analysis, risk management strategies, software updates management, and hardware maintenance schedule enhance resilience. Innovations in network bandwidth allocation, wireless sensor network deployment strategies, industrial IoT platform integration challenges, real-time data acquisition system design, predictive maintenance model accuracy assessment, remote monitoring system data security protocols, wireless communication protocol selection criteria, and low-power wide-area network coverage expansion drive market transformation. Sensor calibration techniques and industrial wireless standards have played a crucial role in ensuring data integrity validation.

Regional Analysis

APAC is estimated to contribute 43% to the growth of the global market during the forecast period. Technavio's analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period.

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In the process industries sector, wireless communication technologies have gained significant traction, revolutionizing industrial automation and real-time process control. According to recent studies, approximately 30% of process industries have adopted wireless Hart technology, while Zigbee wireless technology accounts for around 25% of the market share. High-speed data transmission and network topology designs, such as wireless mesh networks and low-power wide-area networks, enable seamless integration with SCADA systems and fault detection algorithms. Industrial wireless standards, like ISA-100.11a and WirelessHART, ensure data integrity validation and security through device management systems, power consumption optimization, and data security protocols. Real-time data acquisition, cloud-based data storage, and data analytics dashboards are integral to process optimization strategies, facilitating remote monitoring systems and process automation systems.

The market for industrial wireless solutions is expected to expand, with approximately 35% of process industries planning to invest in wireless communication infrastructure in the coming years. Industrial IoT platforms, actuator control systems, and remote diagnostics tools are anticipated to drive this growth, reducing network latency and enhancing signal processing algorithms for process variable monitoring and sensor calibration techniques. Edge computing devices and sensor networks, such as Industrial Ethernet networks, are increasingly being adopted to improve system reliability metrics and enable real-time data processing. As a knowledgeable assistant, I can help you navigate the evolving landscape of industrial wireless technologies and their applications across various sectors.

Market Dynamics

Our researchers analyzed the data with 2024 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage. The market is experiencing significant growth as businesses seek to optimize their operations through the deployment of wireless sensor networks (WSNs). WSNs enable real-time data acquisition systems and facilitate predictive maintenance models, providing accuracy assessments that can optimize processes and improve overall efficiency. However, integrating Industrial IoT platforms with WSNs poses challenges, requiring careful consideration of communication protocols and security protocols for remote monitoring systems. When designing a real-time data acquisition system, selecting the appropriate wireless communication protocol is crucial. Factors such as range, power consumption, and reliability must be taken into account.

For large-scale industrial applications, low-power wide-area networks (LPWANs) offer coverage expansion capabilities, making them a popular choice. SCADA system integration best practices are essential for ensuring seamless communication between WSNs and existing control systems. Industrial Ethernet network performance optimization is also critical to maintaining network reliability and reducing latency. Cybersecurity measures for Industrial IoT devices, including wireless mesh network topology design considerations and device management system configuration methods, are essential to safeguarding against potential threats. Cloud-based data storage scalability requirements and edge computing device selection for industrial applications are key considerations for managing the vast amounts of data generated by WSNs.

Process optimization strategies using real-time data and real-time process control system implementation are also crucial for maximizing operational efficiency. Industrial wireless standard compliance requirements must be met to ensure interoperability and reliability. Overall, the market offers significant opportunities for businesses seeking to optimize their operations through the deployment of advanced wireless technologies.

What are the key market drivers leading to the rise in the adoption of Industrial Wireless In Process Industries Industry?

• The significant decrease in installation and retrofit costs for wireless systems serves as the primary market driver. Process industries benefit significantly from wireless systems due to their cost-effective installation and retrofitting compared to wired alternatives. For instance, a wired system installation in an expanding industry may cost up to USD 1,500 for a 50-70 feet conduit deployment. Network latency reduction techniques for industrial applications, such as quality of service (QoS) prioritization and traffic shaping, are essential for maintaining real-time performance.

• In contrast, wireless systems can be easily scaled up without additional hardware. The industrial wireless market is expected to grow by 25% in the next five years, as more industries adopt this cost-effective and flexible technology. In contrast, a wireless system installation can cost a few hundred dollars, depending on factors such as applications and connectivity range. When it comes to repairs and reconfigurations, wired systems necessitate new cable installations, labor, trenching, and hardware expenses.

What are the market trends shaping the Industrial Wireless In Process Industries Industry?

• The increasing adoption of Machine-to-Machine (M2M) services is a notable trend in various industries. Wireless technologies have revolutionized business operations in process industries by enabling the deployment of Machine-to-Machine (M2M) services. Remote monitoring of these solutions, facilitated by advanced wireless management systems, has gained significant traction in industries, including wireless LANs, sensors, and wearable devices. These technologies provide valuable insights in critical areas, ensuring smooth integration of multidisciplinary industrial facilities and shop floors.

• For instance, the implementation of wireless solutions has led to a 15% increase in productivity for a leading process industry player. Furthermore, industry experts anticipate that over 50% of industrial applications will be connected to the Internet of Things (IoT) by 2025. Data security protocols for wireless sensor networks, including signal processing algorithms for noise reduction, are necessary to ensure data accuracy and integrity. The adoption of wireless communication technology on the shop floor and control rooms is increasingly essential for effective decision-making and performance measurement.

What challenges does the Industrial Wireless In Process Industries Industry face during its growth?

• The expansion of wireless networks faces significant growth impediments due to escalating security concerns in the industry. Wireless networks in the process industries present unique security challenges due to their open nature and increasing user base. With minimal user authentication requirements, these networks are more susceptible to interception and hacking, putting critical data at risk. The integration of wireless technologies into various systems within process industries increases the vulnerability, as a breach in one system can lead to a domino effect, compromising the entire network. A significant concern arises from the adoption of outdoor wireless networks, particularly in sectors such as government agencies and enterprise consumers, where sensitive information is frequently stored on wireless-enabled mobile devices.

• This trend poses a major threat to data security, as a single breach can result in catastrophic consequences. According to recent industry reports, the process industries wireless market is expected to grow by over 15% in the next five years, driven by the increasing demand for automation and real-time data exchange. This growth underscores the importance of addressing security concerns and implementing robust security measures to protect against potential threats. For instance, a leading food processing company reported a 30% increase in sales after implementing advanced security protocols to protect their wireless network from unauthorized access. By prioritizing data security, process industries can mitigate risks and ensure the integrity of their operations.

Exclusive Customer Landscape

The industrial wireless in process industries market forecasting report includes the adoption lifecycle of the market, covering from the innovator's stage to the laggard's stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the industrial wireless in process industries market report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their market growth analysis strategies.

 Customer Landscape

Key Companies & Market Insights

Companies are implementing various strategies, such as strategic alliances, industrial wireless in process industries market forecast, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the industry.

ABB Ltd. - The company specializes in industrial wireless solutions for process industries, offering advanced WirelessHART technologies to enhance connectivity, efficiency, and operational performance in industrial environments.

The industry research and growth report includes detailed analyses of the competitive landscape of the market and information about key companies, including:

• ABB Ltd.
• Advantech Co. Ltd.
• Antaira Technologies LLC
• Beckhoff Automation
• Belden Inc.
• Cisco Systems Inc.
• Eaton Corp. plc
• Ependion AB
• Hans Turck GmbH and Co. KG
• Hewlett Packard Enterprise Co.
• HMS Networks AB
• Honeywell International Inc.
• Huawei Technologies Co. Ltd.
• Moxa Inc.
• NEXCOM International Co. Ltd.
• Phoenix Contact GmbH and Co. KG
• Rockwell Automation Inc.
• Schneider Electric SE
• Siemens AG
• Yokogawa Electric Corp.

Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key industry players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.

Recent Development and News in Industrial Wireless In Process Industries Market

• In January 2024, Honeywell International Inc. announced the launch of its new Wireless Sensing Solution for the process industries, enabling real-time monitoring and predictive maintenance of industrial assets. This development aimed to enhance operational efficiency and reduce downtime (Honeywell Press Release, 2024).
• In March 2024, ABB and Schneider Electric, two major players in industrial automation, formed a strategic partnership to jointly develop and market industrial wireless communication solutions. This collaboration aimed to provide customers with a comprehensive, interoperable wireless offering (ABB Press Release, 2024).
• In May 2024, Siemens AG completed the acquisition of Sensicom, a leading provider of wireless sensor networks for industrial applications. The acquisition strengthened Siemens' industrial wireless capabilities and expanded its market presence (Siemens Press Release, 2024).
• In April 2025, Emerson Electric Company received approval from the Federal Communications Commission (FCC) for its new wireless communication system, Roxar Wireless, designed for the process industries. The system enables real-time data collection and analysis for improved operational efficiency and safety (Emerson Press Release, 2025).

Research Analyst Overview

• The industrial wireless market in process industries continues to evolve, with data acquisition systems becoming increasingly essential for optimizing production lines and enhancing operational efficiency. Two key aspects of this market's growth are the deployment of wireless sensor networks and the integration of advanced network security measures. For instance, a leading manufacturing company successfully implemented wireless sensor technology, resulting in a 15% reduction in equipment downtime.
• Moreover, industry experts anticipate that the industrial wireless market will grow by approximately 12% annually over the next five years, driven by the demand for real-time process monitoring and improved network infrastructure design.

Dive into Technavio's robust research methodology, blending expert interviews, extensive data synthesis, and validated models for unparalleled Industrial Wireless In Process Industries Market insights. See full methodology.

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What are the Key Data Covered in this Industrial Wireless In Process Industries Market Research and Growth Report?

• CAGR of the Industrial Wireless In Process Industries industry during the forecast period
• Detailed information on factors that will drive the growth and forecasting between 2025 and 2029
• Precise estimation of the size of the market and its contribution of the industry in focus to the parent market
• Accurate predictions about upcoming growth and trends and changes in consumer behaviour
• Growth of the market across APAC, North America, Europe, Middle East and Africa, and South America
• Thorough analysis of the market's competitive landscape and detailed information about companies
• Comprehensive analysis of factors that will challenge the industrial wireless in process industries market growth of industry companies

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