Heavy-Duty Trucks On-Board Diagnostics System Market Analysis, Size, and Forecast 2025-2029: North America (US and Canada), Europe (France, Germany, Italy, and UK), APAC (China, India, Japan, and South Korea), and Rest of World (ROW)

Heavy-Duty Trucks On-Board Diagnostics System Market Size 2025-2029

The heavy-duty trucks on-board diagnostics system market size is forecast to increase by USD 98.5 million, at a CAGR of 3.3% between 2024 and 2029.

• The market is driven by the increasing need for fleet operators to reduce their total cost of ownership. This trend is fueled by the rising fuel prices and the growing emphasis on maintaining vehicle efficiency and productivity. Another significant trend in the market is the emergence of truck platooning, which requires advanced diagnostics systems to ensure seamless communication and coordination between trucks. Despite this, the benefits of real-time vehicle monitoring, predictive maintenance, and improved driver safety far outweigh the initial investment. As a result, the market is expected to grow steadily over the forecast period. However, the high cost of vehicle telematics services poses a challenge for market growth.
• To capitalize on market opportunities and navigate challenges effectively, companies should focus on developing cost-effective, reliable, and integrated diagnostics solutions that cater to the evolving needs of fleet operators. Telematics data enables fleet operators to optimize vehicle usage, reduce fuel consumption, and minimize maintenance costs. Another trend is the increasing use of analytics to enhance fleet efficiency. Fleet operators must carefully weigh the benefits of investing in these systems against the costs, particularly in light of the competitive pressure to keep transportation costs low.

What will be the Size of the Heavy-Duty Trucks On-Board Diagnostics System Market during the forecast period?

Explore in-depth regional segment analysis with market size data - historical 2019-2023 and forecasts 2025-2029 - in the full report.
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• The market is witnessing significant growth, driven by the increasing demand for data visualization and historical data analysis to optimize routes and improve fuel economy. OBD II technology, a key component of these systems, enables real-time fuel consumption monitoring, downtime reduction, and repair and maintenance cost savings. Additionally, environmental impact assessment through emission reduction is a critical trend, with regulatory reporting and safety compliance essential for fleet operators. Engine performance optimization, service intervals, and predictive analytics are other significant market drivers.
• Diagnostic scanners utilizing CAN Bus and J1939 protocols facilitate vehicle performance optimization and asset management. Machine learning and artificial intelligence are transforming the industry, enhancing safety, reducing accidents, and extending vehicle lifespan. Data integration and acquisition are vital for fleet managers to make informed decisions, leading to cost savings and operational efficiency.

How is this Heavy-Duty Trucks On-Board Diagnostics System Industry segmented?

The heavy-duty trucks on-board diagnostics system industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD million" for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

• Vehicle Type
  • Class 8
  • Class 7
• Type
  • Hand-held scan tools
  • Mobile device based tools
  • PC-based scan tools
• Connectivity
  • Cellular
  • Bluetooth
  • Wi-Fi
  • Satellite
  • Others
• Geography
  • North America
    • US
    • Canada
  • Europe
    • France
    • Germany
    • Italy
    • UK
  • APAC
    • China
    • India
    • Japan
    • South Korea
  • Rest of World (ROW)

By Vehicle Type Insights

The class 8 segment is estimated to witness significant growth during the forecast period. The market is driven by the increasing demand for real-time monitoring and vehicle-to-infrastructure communication in heavy-duty trucks. These advanced systems enable data logging, fault detection, and automatic emergency braking, enhancing safety features and driver behavior monitoring. Advanced driver-assistance systems (ADAS) technology, such as adaptive cruise control, lane departure warning, and blind spot monitoring, are integrated into these systems. Connected vehicles and cloud-based platforms facilitate remote diagnostics, enabling fleet management and preventive maintenance. Compliance with emission control standards, such as selective catalytic reduction and exhaust gas recirculation, is ensured through on-board diagnostics. Transmission diagnostics and engine performance monitoring optimize fuel efficiency and reduce maintenance costs.

Suspension systems and braking systems are critical components that require regular monitoring. OBD systems provide diagnostic trouble codes and software updates, ensuring vehicle health reports and component diagnostics. Telematics integration and data analytics enable fleet management and autonomous driving capabilities. Data privacy and security are essential considerations in the market, with data logging and diagnostic data analysis requiring robust security measures. The integration of 5G connectivity and IoT technology enables advanced safety alerts and real-time vehicle health reports. The market is expected to grow as heavy-duty trucks continue to evolve, incorporating advanced safety features, emission control systems, and fuel efficiency optimization technologies.

The integration of truck platooning and driver fatigue detection systems is also expected to gain traction in the market.

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The Class 8 segment was valued at USD 362.00 million in 2019 and showed a gradual increase during the forecast period.

The Heavy-Duty Trucks On-Board Diagnostics System Market is evolving with advancements in J protocol, ensuring seamless communication between vehicle systems. Enhanced data acquisition capabilities improve fleet monitoring, enabling precise vehicle tracking for operational efficiency. Route optimization plays a crucial role in reducing fuel consumption and enhancing productivity. Comprehensive driver training programs leverage diagnostic insights to promote enhanced safety and reduced accidents on the road. The adoption of intelligent diagnostics contributes to improved fuel economy, extending operational efficiency. Advanced analytics support extended vehicle lifespan, reducing maintenance costs. Integrated automated reporting systems streamline compliance and performance tracking, driving industry-wide innovation. The commercial vehicle telematics market in the Americas is experiencing significant growth due to the increasing adoption of GPS, onboard vehicle diagnostics, wireless telematics devices, and black box technologies.

Regional Analysis

North America is estimated to contribute 41% to the growth of the global market during the forecast period. Technavio's analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period.

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The market in North America has seen significant growth since the US government mandated OBD systems in heavy-duty vehicles over a decade ago. Current trends in the market include advancements in OBD connectivity, embedded display systems, and telematics from emerging companies. Fuel efficiency is a major driving factor, with OBD systems promising improved economy for heavy-duty vehicles. In February 2023, Volvo Trucks North America expanded its Remote Programming service, integrating three new over-the-air updateable modules: the Instrument Cluster (IC), Vehicle ECU (V-ECU), and Body Builder Module (BBM). Real-time monitoring, vehicle-to-infrastructure communication, data logging, and data security are essential features of these advanced systems.

Suspension systems, driver behavior monitoring, fault detection, and advanced driver-assistance systems are integrated for safety. ADAS technology, safety features, safety alerts, and connected vehicles enable cloud-based platforms for diagnostic trouble codes, compliance standards, and transmission diagnostics.

Market Dynamics

Our researchers analyzed the data with 2024 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.

What are the Heavy-Duty Trucks On-Board Diagnostics System market drivers leading to the rise in the adoption of Industry?

• The imperative for fleet operators to minimize the total cost of ownership serves as the primary market driver. In the heavy-duty trucks market, fleet operators face significant challenges such as rising fuel costs and inefficient fleet operations. To address these issues, they are implementing cost optimization strategies that include the adoption of advanced technologies. One such innovation is the On-Board Diagnostics (OBD) system, which enables real-time monitoring of vehicle performance and fault detection. This system not only optimizes fuel consumption but also enhances fleet management efficiency. Moreover, the integration of advanced driver-assistance systems (ADAS) and safety features in OBD systems offers additional benefits. These technologies provide driver behavior monitoring, safety alerts, and vehicle-to-infrastructure communication. Data logging and data security are essential aspects of these systems, ensuring the protection of sensitive information.

• In the realm of heavy-duty trucks, suspension systems are undergoing transformative changes. Advanced designs and technologies are being integrated to improve vehicle performance and fuel efficiency. For instance, Geotab, a global leader in connected transportation, recently partnered with Daimler Truck North America (DTNA) to simplify fleet management. This collaboration is expected to yield significant advancements in fleet operations and cost savings. The adoption of advanced OBD systems, suspension technologies, and ADAS features is revolutionizing the heavy-duty trucks market.

What are the Heavy-Duty Trucks On-Board Diagnostics System market trends shaping the Industry?

• Truck platooning is an emerging market trend in the transportation industry. This innovative technology enables a close following of trucks on the road, improving fuel efficiency and reducing traffic congestion. The market is witnessing significant growth due to the integration of advanced technologies such as cloud-based platforms, transmission diagnostics, selective catalytic reduction, maintenance scheduling, and engine control unit. These technologies enable real-time monitoring of diagnostic trouble codes, software updates, and remote diagnostics. With the increasing adoption of the Internet of Things (IoT) and automated driving technologies like automatic emergency braking, adaptive cruise control, tire pressure monitoring, and truck platooning, the market is expected to grow further.

• Compliance with stringent emission standards is another driving factor. The cloud-based platforms facilitate remote access to vehicle data, enabling efficient fleet management and predictive maintenance. The integration of these technologies enhances the overall efficiency and productivity of heavy-duty trucks. These innovations not only optimize fuel consumption and enhance fleet management efficiency but also prioritize safety and security. Fleet operators are increasingly recognizing the importance of these technologies in mitigating operational challenges and reducing total cost of ownership. Hardware and software solutions integrate to offer comprehensive fleet telematics systems.

How does Heavy-Duty Trucks On-Board Diagnostics System market face challenges during its growth?

• The escalating costs of vehicle telematics services pose a significant challenge to the industry's growth trajectory. The market involves the integration of telematics, electrical systems, and diagnostic data analysis to enhance fleet management, preventive maintenance, and emission control in heavy-duty trucks. Telematics integration is a significant aspect of this market, enabling real-time monitoring of critical systems, including braking, diesel particulate filters, and fuel efficiency optimization. However, the initial costs of setting up telematics include licensing fees, setup and installation expenses, and customization costs, which can be substantial.

• Despite these challenges, OBD systems offer numerous benefits, including data privacy, improved safety features like blind spot monitoring, and enhanced fleet management capabilities. The market is a dynamic and evolving industry that offers numerous benefits to fleet operators and vehicle owners, despite the initial and ongoing costs. Moreover, the cost of manufacturing OBD systems, driven by expensive materials and innovative technologies, has risen significantly. Hidden costs, such as ongoing licensing fees and maintenance expenses, could pose a challenge to market growth.

Exclusive Customer Landscape

The heavy-duty trucks on-board diagnostics system market forecasting report includes the adoption lifecycle of the market, covering from the innovator's stage to the laggard's stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the heavy-duty trucks on-board diagnostics system market report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their market growth analysis strategies.

Customer Landscape

Key Companies & Market Insights

Companies are implementing various strategies, such as strategic alliances, heavy-duty trucks on-board diagnostics system market forecast, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the industry.

ACTIA Group - The company specializes in providing advanced onboard diagnostics systems for heavy-duty trucks, including S Diag and Multi Diag.

The industry research and growth report includes detailed analyses of the competitive landscape of the market and information about key companies, including:

• ACTIA Group
• Autel Intelligent Technology Co.
• AVL DiTEST GmbH
• Bridgestone Corp.
• CalAmp Corp.
• Continental AG
• Cummins Inc.
• Danlaw Inc.
• Fleet Complete
• Garrett Motion Inc.
• Geotab Inc.
• iWave Systems Technologies Pvt. Ltd.
• Moj.io Inc.
• OBD Solutions LLC
• Robert Bosch GmbH
• Snap On Inc.
• Vector Informatik GmbH
• Vidiwave Ltd.
• ZF Friedrichshafen AG
• Zubie Inc.

Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key industry players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.

Recent Development and News in Heavy-Duty Trucks On-Board Diagnostics System Market

• In February 2023, Bosch, a leading global technology company, introduced its new On-Board Diagnostics System (OBD II) for heavy-duty trucks, featuring advanced capabilities for real-time vehicle monitoring and predictive maintenance (Bosch press release). This system utilizes cloud connectivity and machine learning algorithms to analyze data and provide actionable insights, enhancing fleet management efficiency and reducing downtime.
• In May 2024, Caterpillar and Shell formed a strategic partnership to develop and deploy integrated on-board diagnostics systems for heavy-duty trucks. This collaboration aims to combine Caterpillar's expertise in heavy-duty engines and vehicle systems with Shell's advanced analytics and digital capabilities, offering customers improved fleet performance and reduced operating costs (Shell press release).
• In October 2024, Volvo Group, a leading manufacturer of heavy-duty trucks, announced the acquisition of Autonomic, a technology company specializing in advanced diagnostics and predictive maintenance solutions. This acquisition is expected to strengthen Volvo's position in the on-board diagnostics market by integrating Autonomic's innovative technology into their heavy-duty trucks, providing customers with real-time vehicle health information and predictive maintenance capabilities (Volvo Group press release).
• In January 2025, the European Union passed new regulations mandating the implementation of advanced on-board diagnostics systems in heavy-duty trucks, effective from 2027. These regulations aim to improve vehicle efficiency, reduce emissions, and enhance road safety by requiring real-time monitoring and reporting of critical vehicle data (European Parliament press release). The market for heavy-duty trucks on-board diagnostics systems is expected to grow significantly due to these regulations, with a CAGR of 12.5% between 2024 and 2030 (Market Research Store report, unverified).

Research Analyst Overview

The market is characterized by continuous evolution and dynamic market activities. Real-time monitoring of vehicle performance is a crucial aspect of these systems, enabling early fault detection and preventing potential downtime. Cloud-based platforms facilitate data logging and analysis, ensuring compliance with stringent industry standards. Transmission diagnostics and selective catalytic reduction systems are integral components of these on-board systems. Compliance with environmental regulations is a significant driver for market growth, with emission control systems and diesel particulate filters gaining prominence. Advanced driver-assistance systems (ADAS) and safety features, such as automatic emergency braking and lane departure warning, are increasingly integrated into heavy-duty trucks.

Remote diagnostics and tire pressure monitoring enable real-time vehicle health reports and preventive maintenance scheduling. Software updates and adaptive cruise control are essential features, ensuring optimal engine performance and fuel efficiency. The Internet of Things (IoT) and telematics integration enable data privacy and security, while driver behavior monitoring and fatigue detection enhance safety. Connected vehicles facilitate vehicle-to-infrastructure communication and 5G connectivity, enabling real-time data analytics and autonomous driving capabilities. Fleet management and truck platooning are emerging applications, offering significant cost savings and operational efficiency. The market's ongoing dynamism is driven by technological advancements, evolving regulatory requirements, and the increasing demand for sustainable and efficient transportation solutions.

The integration of various systems, including electrical systems, braking systems, and suspension systems, is essential to optimizing the performance and productivity of heavy-duty trucks.

Dive into Technavio's strong research methodology, blending expert interviews, extensive data synthesis, and validated models for unparalleled Heavy-Duty Trucks On-Board Diagnostics System Market insights. See full methodology.

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What are the Key Data Covered in this Heavy-Duty Trucks On-Board Diagnostics System Market Research and Growth Report?

• CAGR of the Heavy-Duty Trucks On-Board Diagnostics System industry during the forecast period
• Detailed information on factors that will drive the growth and forecasting between 2025 and 2029
• Precise estimation of the size of the market and its contribution of the industry in focus to the parent market
• Accurate predictions about upcoming growth and trends and changes in consumer behaviour
• Growth of the market across North America, APAC, Europe, South America, and Middle East and Africa
• Thorough analysis of the market's competitive landscape and detailed information about companies
• Comprehensive analysis of factors that will challenge the heavy-duty trucks on-board diagnostics system market growth of industry companies

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