Meltblown Nonwoven Fabric Market Analysis APAC, North America, Europe, South America, Middle East and Africa - China, US, India, Germany, Japan, UK, South Korea, France, Turkey, Spain - Size and Forecast 2024-2028

Meltblown Nonwoven Fabric Market Size 2024-2028

The meltblown nonwoven fabric market size is forecast to increase by USD 2.8 billion at a CAGR of 7.75% between 2023 and 2028.

• The market is poised for significant growth, driven primarily by the expansion of the global healthcare garments industry. This sector's increasing demand for lightweight, breathable, and absorbent fabrics is fueling market expansion. Moreover, strategic partnerships among companies are further bolstering market growth by facilitating technological advancements and geographical expansions. However, fluctuations in prices of raw materials used for meltblown fabrics pose a challenge. Specifically, the volatility in polypropylene and polyethylene prices can impact the market's profitability and stability. Regulatory hurdles, such as stringent regulations governing the use of certain chemicals in the production of meltblown fabrics, also impact adoption.
• To capitalize on market opportunities and navigate challenges effectively, companies must focus on developing sustainable raw material sourcing strategies and adhering to regulatory requirements. Additionally, investments in research and development to innovate and differentiate their offerings will be crucial.

What will be the Size of the Meltblown Nonwoven Fabric Market during the forecast period?

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• The market encompasses various applications, including crop protection, filtration, and protective clothing. Patent activity in this sector reflects innovation in areas such as seed germination mats, flame-resistant textiles, and surgical drapes. Crop protection applications benefit from the large surface area and particle size distribution of meltblown fabrics, enhancing chemical resistance and water absorption. In the medical sector, these fabrics are integral to wound care and disposable medical products, offering chemical resistance, moisture management, and filtration efficiency. Additionally, meltblown nonwovens find applications in HVAC systems, oil filtration, and geotechnical engineering, showcasing their versatility. The innovation pipeline includes advancements in bio-based materials, composite materials, and UV protection.
• In the realm of filtration, meltblown nonwovens excel in air purification, particle filtration, and virus filtration, ensuring dimensional stability and air permeability. Industrial hygiene and automotive filters also leverage the pressure drop and water resistance properties of meltblown nonwovens. With a focus on sustainability, life cycle assessments are crucial, evaluating environmental impact and exploring new opportunities in soil stabilization and drug delivery.

How is this Meltblown Nonwoven Fabric Industry segmented?

The meltblown nonwoven fabric industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD million" for the period 2024-2028, as well as historical data from 2018-2022 for the following segments.

• End-user
  • Medical, hygiene and personal care
  • Construction
  • Home textile
  • Automotive
  • Others
• Material
  • Polypropylene
  • Polyester
  • Others
• Geography
  • North America
    • US
  • Europe
    • Germany
  • APAC
    • China
    • India
    • Japan
  • Rest of World (ROW)

By End-user Insights

The medical, hygiene and personal care segment is estimated to witness significant growth during the forecast period.

Meltblown nonwoven fabrics have gained significant importance in various industries due to their unique properties. In medical applications, these fabrics are widely used for manufacturing high-performance PPE, including surgical masks and gowns, due to their superior filtration and barrier protection against fluids and microorganisms. The fabrics' tear resistance and fluid resistance make them ideal for use in wound dressings and other medical textiles. Regulatory compliance is a crucial factor in the medical industry, and meltblown nonwoven fabrics meet the stringent requirements for bacterial filtration efficiency and flame retardancy. The fabrics' fiber diameter and density, along with the meltblown process and thermal bonding, ensure particle filtration efficiency and air filtration in industrial applications.

Beyond medical and industrial uses, meltblown nonwoven fabrics are also employed in the production of face masks, air conditioning filters, and liquid filtration systems. In the hygiene sector, these fabrics are used in diapers, feminine hygiene products, and adult incontinence pads, thanks to their high absorbency, softness, and breathability. Quality control is essential in the manufacturing process to ensure consistent product performance and reliability. Research and development in fiber types, such as polypropylene and polyester, continue to expand the applications of meltblown nonwoven fabrics. The supply chain for these fabrics is robust, with a focus on continuous improvement and innovation to meet the evolving needs of various industries.

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The Medical, hygiene and personal care segment was valued at USD 2.45 billion in 2018 and showed a gradual increase during the forecast period.

Regional Analysis

APAC is estimated to contribute 52% to the growth of the global market during the forecast period. Technavio's analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period.

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The market is experiencing significant growth, with the Asia-Pacific (APAC) region leading the charge. This region's industrial expansion, healthcare needs, and consumer focus on hygiene are key drivers. China, as the world's largest producer of meltblown nonwoven fabric, has seen remarkable growth, especially during the COVID-19 pandemic, fueling demand for PPE and filtration materials. India is also experiencing growth, boosted by investments in healthcare and hygiene, as well as its expanding automotive and construction sectors. Fiber diameter plays a crucial role in the production of meltblown nonwoven fabric, with finer fibers ensuring higher filtration efficiency.

Application development in areas like wound dressings, medical textiles, and personal protective equipment (PPE) is a significant trend. Regulatory compliance is essential, with stringent standards ensuring product quality and safety. Fiber types, such as polypropylene and polyethylene, are used for various applications due to their unique properties. Quality control is essential, with thermal bonding and needle punching used to enhance tear resistance and barrier properties. The supply chain is complex, with raw material suppliers, manufacturers, distributors, and end-users all playing vital roles. Medical applications, including bacterial filtration efficiency and fluid resistance, are crucial in healthcare settings.

Industrial filtration, air filtration, and air conditioning applications also contribute to the market's growth. Research and development in particle filtration efficiency and fiber density continue to advance the technology. Competitive advantage is crucial, with companies focusing on innovation, cost-effectiveness, and sustainability. Flame retardant properties are increasingly important in various applications, from PPE to industrial filtration. The market's future lies in continued research and development, ensuring the production of high-quality, efficient, and sustainable meltblown nonwoven fabrics.

Market Dynamics

Our researchers analyzed the data with 2023 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.

What are the Meltblown Nonwoven Fabric market drivers leading to the rise in the adoption of Industry?

• The expansion of the global healthcare garments industry serves as the primary catalyst for market growth.

• Meltblown nonwoven fabric plays a vital role in healthcare textiles, particularly in the production of surgical masks, gowns, drapes, and other protective apparel. Known for its superior filtration efficiency, lightweight nature, and cost-effectiveness, this fabric has gained significant importance in ensuring hygiene and safety across healthcare environments. The COVID-19 pandemic further accentuated the demand for medical PPE, underscoring the critical role of meltblown fabrics. In the US, the healthcare sector continues to prioritize infection control, leading to a robust demand for high-quality disposable protective garments. The US government has allocated USD4.01 billion in funding for public health departments as of January 2024, further emphasizing the importance of these textiles in the healthcare sector.
• Fiber diameter, quality control, and regulatory compliance are essential factors in the production of meltblown nonwoven fabric for medical textiles. Fiber types, including polypropylene and polyethylene, are commonly used due to their excellent filtration properties and biocompatibility. Application development in wound dressings and other medical textiles continues to expand, further increasing the demand for this versatile fabric.

What are the Meltblown Nonwoven Fabric market trends shaping the Industry?

• The formation of strategic partnerships among companies is an emerging market trend. This approach allows businesses to collaborate and leverage each other's strengths, ultimately enhancing their competitive edge in the industry.

• Meltblown nonwoven fabric is a crucial component in various industries, particularly in liquid filtration and personal protective equipment (PPE). The market for this fabric is driven by the increasing demand for tear-resistant and high-barrier materials. Strategic partnerships among companies are essential in meeting this demand, as they enable resource pooling, technological advancements, and streamlined supply chains. One recent collaboration involves Berry Global, Deaconess Midtown Hospital, and Nexus Circular, which focuses on the recycling of sterile plastic packaging and nonwoven fabric from the hospital's surgical center.
• This initiative aims to divert approximately 500 pounds of clean, used plastic and nonwoven materials from landfills each week. Additionally, needle punching technology is increasingly used to enhance the fabric's barrier properties, making it suitable for various applications in the medical field. Overall, the market for meltblown nonwoven fabric is expected to grow significantly due to its versatility and importance in various industries.

How does Meltblown Nonwoven Fabric market faces challenges face during its growth?

• The fluctuating prices of raw materials utilized in the production of meltblown fabrics pose a significant challenge to the industry's growth trajectory.

• Meltblown nonwoven fabrics, predominantly manufactured from polypropylene, encounter challenges due to the unpredictability of raw material costs. The price of polypropylene, sourced from petroleum, is subject to geopolitical tensions, supply chain disruptions, and production fluctuations, leading to volatile pricing for manufacturers. For instance, in 2024, polypropylene prices rose by approximately 0.71%, or USD 7 per tonne, reaching around USD 1,060 per tonne. Historically, prices have ranged from a high of USD 1,684 per tonne in June 2014 to a low of around USD 769 USD per tonne. This price volatility impacts manufacturers' profit margins and pricing strategies, necessitating careful cost management and strategic sourcing.
• Despite these challenges, meltblown nonwoven fabrics offer competitive advantages in various industries, including bacterial filtration efficiency, flame retardancy, and fluid resistance. In the healthcare sector, they are used in face masks for enhanced protection, while in industrial filtration, they ensure superior filtration efficiency. With ongoing research and development efforts, fiber density and other performance attributes continue to improve, expanding the applications of meltblown nonwoven fabrics.

Exclusive Customer Landscape

The meltblown nonwoven fabric market forecasting report includes the adoption lifecycle of the market, covering from the innovator's stage to the laggard's stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the meltblown nonwoven fabric market report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their market growth analysis strategies.

Customer Landscape

Key Companies & Market Insights

Companies are implementing various strategies, such as strategic alliances, meltblown nonwoven fabric market forecast, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the industry.

3M Co. - This company specializes in the production and supply of high-performance meltblown nonwoven fabric materials.

The industry research and growth report includes detailed analyses of the competitive landscape of the market and information about key companies, including:

• 3M Co.
• Ahlstrom
• Atex SpA
• Berry Global Inc.
• CHTC Jiahua Nonwoven Co. Ltd.
• Dalian Ruiguang Nonwoven Group Co. Ltd.
• Dow Inc.
• DuPont de Nemours Inc.
• Fiberwebindia Ltd.
• Fitesa S.A. and Affiliates
• Freudenberg and Co. KG
• GARAGUM GROUP
• Jahan Co.
• JOFO Nonwovens Co. Ltd.
• Lydall, Inc.
• Mitsui Chemicals Inc.
• Monadnock Paper Mills Inc.
• PFNonwovens Holding s.r.o.
• THRACE PLASTICS CO S.A.
• Toray Industries Inc.

Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key industry players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.

Recent Development and News in Meltblown Nonwoven Fabric Market

• In February 2023, Avgol Industries Ltd., a leading manufacturer of nonwoven fabrics, announced the launch of its new Avgol Meltblown Eco line, which includes sustainable meltblown nonwoven fabrics for various applications such as medical, hygiene, and filtration. This expansion underscores the growing demand for eco-friendly and sustainable nonwoven fabric solutions (Avgol Industries Ltd. Press release, 2023).
• In June 2024, Fitesa, a global producer of nonwovens, announced a strategic partnership with Lenzing AG, a leading supplier of botanic fibers, to develop and commercialize new meltblown nonwoven fabrics made from wood-based fibers. This collaboration aims to address the increasing demand for sustainable and biodegradable nonwoven fabrics (Fitesa press release, 2024).
• In October 2024, Mogul Industries Limited, a prominent player in the nonwoven industry, completed the acquisition of a state-of-the-art meltblown nonwoven fabric manufacturing facility in China. This expansion will significantly increase Mogul's production capacity and market presence in the Asia Pacific region (Mogul Industries Limited press release, 2024).
• In March 2025, 3M, a technology-driven company known for its innovative products, received regulatory approval for its new meltblown nonwoven fabric-based respirator, which offers enhanced filtration efficiency and improved breathability. This approval marks a significant milestone in the development of advanced personal protective equipment (3M press release, 2025).

Research Analyst Overview

The market is characterized by continuous evolution and dynamic market activities. This sector's growth is driven by the ongoing development of applications across various industries, including medical textiles, personal protective equipment (PPE), and industrial filtration. Fiber diameter plays a crucial role in determining the fabric's properties, such as bacterial filtration efficiency, flame retardancy, and fluid resistance. Fiber types and their subsequent processing techniques, like needle punching and thermal bonding, significantly impact the fabric's tear resistance, barrier properties, and overall quality. Regulatory compliance is a critical factor, ensuring the production of high-quality nonwoven fabrics for medical applications, such as wound dressings and surgical masks.

The competitive advantage of meltblown nonwoven fabrics lies in their versatility, as they can be used in diverse sectors, including air conditioning, air filtration, and liquid filtration. The market's unfolding patterns reflect the ongoing research and development efforts, with continuous improvements in fiber density, particle filtration efficiency, and other essential properties. The supply chain's intricacies and the need for seamless coordination among stakeholders further contribute to the market's dynamism. As the demand for meltblown nonwoven fabrics continues to grow, so does the importance of maintaining a competitive edge through innovation and quality control.

Dive into Technavio's strong research methodology, blending expert interviews, extensive data synthesis, and validated models for unparalleled Meltblown Nonwoven Fabric Market insights. See full methodology.

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What are the Key Data Covered in this Meltblown Nonwoven Fabric Market Research and Growth Report?

• CAGR of the Meltblown Nonwoven Fabric industry during the forecast period
• Detailed information on factors that will drive the growth and forecasting between 2024 and 2028
• Precise estimation of the size of the market and its contribution of the industry in focus to the parent market
• Accurate predictions about upcoming growth and trends and changes in consumer behaviour
• Growth of the market across APAC, North America, Europe, South America, and Middle East and Africa
• Thorough analysis of the market's competitive landscape and detailed information about companies
• Comprehensive analysis of factors that will challenge the meltblown nonwoven fabric market growth of industry companies

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