Sachet Packaging Market Analysis APAC, North America, Europe, South America, Middle East and Africa - US, China, Germany, India, UK - Size and Forecast 2024-2028

Sachet Packaging Market Size 2024-2028

The sachet packaging market size is valued to increase by USD 2.29 billion, at a CAGR of 4.83% from 2023 to 2028. Increased adoption of green packaging and sustainability options will drive the sachet packaging market.

Market Insights

• APAC dominated the market and accounted for a 44% growth during the 2024-2028.
• By Application - Consumer goods segment was valued at USD 2.61 billion in
• By segment2 - segment2_1 segment accounted for the largest market revenue share in

Market Size & Forecast

• Market Opportunities: USD 41.51 million 
• Market Future Opportunities 2023: USD 2293.30 million
• CAGR from 2023 to 2028 : 4.83%

Market Summary

• The market has experienced significant growth in recent years due to the increasing adoption of convenient and portable packaging solutions across various industries. One of the key drivers for this trend is the rise in demand for green packaging and sustainability options. Consumers are increasingly conscious of the environmental impact of their purchases, leading manufacturers to explore eco-friendly alternatives to traditional plastic sachets. Another trend in the market is the introduction of active packaging emitting sachets. These innovative solutions offer extended shelf life and improved product preservation, making them particularly popular in the food and beverage industry.
• However, the market faces challenges as well. The shortage and rising cost of raw materials, such as polyethylene and polypropylene, have put pressure on manufacturers to find cost-effective alternatives. For instance, a leading cosmetics company faced the challenge of optimizing its supply chain while maintaining regulatory compliance and ensuring operational efficiency. By adopting advanced technologies and partnering with packaging suppliers, the company was able to streamline its production process and reduce its carbon footprint, ultimately improving its bottom line. This scenario illustrates the importance of innovation and collaboration in the market, as companies navigate the complexities of raw material scarcity and evolving consumer preferences.

What will be the size of the Sachet Packaging Market during the forecast period?

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• The market continues to evolve, with advancements in technology driving innovation across various industries. Cosmetic sachets, for instance, have gained significant traction due to their portability and convenience. According to recent research, the packaging line speeds for cosmetic sachets have increased by 15% compared to traditional rigid packaging, enabling companies to enhance their production efficiency. Packaging material suppliers play a crucial role in this market, providing solutions that cater to diverse industry needs. For example, sustainable packaging trends have led to the adoption of high barrier films and aluminum foil laminates for product freshness retention. Additionally, seal strength testing and packaging material testing have become essential for maintaining product packaging integrity.
• Pharmaceutical and personal care packaging segments also benefit from sachet packaging. Seal failure analysis and packaging material costs are critical decision areas for these industries. Flexible packaging design, such as pouches and sachets, offers cost savings and reduced packaging waste. Furthermore, granule filling systems and liquid filling systems are essential for pharmaceutical packaging, ensuring product consistency and compliance with regulatory standards. In the realm of industrial packaging, companies prioritize package design principles, including weight control and process control, to optimize their operations. Packaging material sourcing is another key consideration, with polyester film laminates and plastic film extrusion being popular choices for their versatility and cost-effectiveness.
• In conclusion, the market is a dynamic and evolving landscape, with a focus on efficiency, sustainability, and regulatory compliance. Companies must stay informed about the latest trends and technologies to remain competitive and meet their customers' demands.

Unpacking the Sachet Packaging Market Landscape

In the realm of portion control packaging, sachets have emerged as a preferred choice for businesses seeking efficient and effective solutions. Compared to traditional rigid packaging, sachets offer a 30% reduction in material usage and a 25% increase in production line efficiency. Flexible packaging materials, such as high barrier films and laminate sachet pouches, ensure product protection and extended shelf life. Automated sachet filling systems, equipped with modified atmosphere packaging and oxygen scavenger sachets, enhance product preservation and compliance alignment with industry standards. Seal strength measurement and tamper evident seals further bolster product safety and consumer confidence. Material compatibility testing and lamination process optimization contribute to the selection of cost-effective packaging materials and improved packaging line optimization. Heat sealable materials and recyclable sachet materials cater to sustainability-conscious consumers and reduce packaging waste. Sachet packaging machinery and design software facilitate customized sachet designs and the integration of product protection features, such as child resistant packaging and printed sachet packaging. Overall, these advancements in sachet packaging technology contribute to a more streamlined and cost-effective packaging process for businesses.

Key Market Drivers Fueling Growth

The significant rise in the implementation of green packaging and sustainability options serves as the primary catalyst for market growth.

• In the evolving world of packaging, the sachet market is gaining significant traction, particularly in the Asia Pacific region. With a focus on reducing packaging materials, sachets are becoming an eco-friendly alternative. For instance, powdered drink sachets consume between 0.54 and 2.90 fewer megajoules of energy per 8 oz container compared to manufacturing plastic bottles, glass bottles, and aluminum cans. This reduction in packaging materials has led to a notable impact on The market. Furthermore, the production of sachets emits limited CO2 compared to other packaging types.
• Additionally, empty sachets are lighter and require less space for transportation and storage. These factors contribute to the growing popularity of sachets across various sectors, including food and beverage, pharmaceuticals, and cosmetics.

Prevailing Industry Trends & Opportunities

The introduction of active packaging emitting sachets is becoming a notable trend in the market. This innovation in food preservation is gaining popularity due to its effectiveness in extending product shelf life and enhancing consumer convenience. 

• Active antimicrobial sachets, a significant application of active food packaging, are transforming various industries by retarding, reducing, or even inhibiting the growth of pathogenic microorganisms in packaged food. These sachets, made from multi-layer materials such as polyethylene terephthalate (PET), polypropylene (PP), or cellulosic nonwoven, house CO2 emitters/oxygen absorbers that regulate the food environment. With an active formulation weight of 6 g/dm2 per sachet surface, these systems scavenge oxygen and generate carbon dioxide, ensuring product freshness and prolonging shelf life. The integration of active packaging into sachets has led to substantial improvements in business outcomes.
• For instance, in the food sector, spoilage reduction has resulted in a 45% decrease in product loss, while in the pharmaceutical industry, a 25% improvement in medication efficacy has been reported.

Significant Market Challenges

The industry's growth is being significantly impacted by the combined challenges of raw material shortages and rising costs. 

• In the face of escalating energy costs and volatile raw material prices, the market is undergoing significant transformation. Traditional manufacturing processes are being challenged, forcing companies to explore more sustainable and cost-effective alternatives. One such solution is the adoption of a circular economy model, where waste from one industry becomes raw material for another. This shift can lead to substantial cost savings. For instance, a leading consumer goods manufacturer reported a 15% reduction in raw material costs and a 12% decrease in operational expenses after transitioning to sachet packaging.
• Similarly, a flexible packaging producer experienced a 20% increase in production efficiency and a 30% reduction in energy consumption. These improvements not only enhance profitability but also contribute to a more sustainable business model. The market is poised to grow, driven by its ability to address the challenges of volatile markets and evolving consumer preferences.

In-Depth Market Segmentation: Sachet Packaging Market

The sachet packaging industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD million" for the period 2024-2028, as well as historical data from 2018-2022 for the following segments.

• Application
  • Consumer goods
  • Food and beverage
  • Healthcare
  • Industrial
• Geography
  • North America
    • US
  • Europe
    • Germany
    • UK
  • APAC
    • China
    • India
  • Rest of World (ROW)

By Application Insights

The consumer goods segment is estimated to witness significant growth during the forecast period.

The market continues to evolve, driven by the demand for portion control packaging in various sectors, particularly consumer goods. In this domain, the beauty and personal care sector holds the largest share. Despite a slowdown in developed regions, developing regions, notably in APAC, have shown robust growth, especially in oral care, hair care, and skincare packaging. Innovation in size, pack material, and closure designs has fueled steady growth in this segment. Companies are focusing on creating eye-catching packaging to capture consumer attention and meet demands for convenience, functionality, and value. Flexible packaging materials, such as high barrier films, are increasingly popular due to their oxygen scavenger properties and seal strength.

Automated sachet filling and lamination process optimization have enhanced packaging line efficiency. Material compatibility testing, child resistant packaging, and recyclable sachet materials are essential considerations for companies seeking to minimize waste and improve product protection. Sachet sealing technologies, such as tamper evident seals, heat sealable materials, and printed sachet packaging, have also gained traction. Packaging design software and machinery play crucial roles in optimizing packaging lines and reducing costs.

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The Consumer goods segment was valued at USD 2.61 billion in 2018 and showed a gradual increase during the forecast period.

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Regional Analysis

APAC is estimated to contribute 44% to the growth of the global market during the forecast period.Technavio’s analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period.

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In the dynamic Asia Pacific (APAC) market, the sachet packaging sector has experienced significant growth due to the increasing demand for beauty and personal care products in countries like Indonesia, India, and China. The expanding middle class population in these countries, driven by rising purchasing power, has been attracted to international brands and the variety of packaging options in both format and size, as well as affordable pricing, convenience, and multifunctionality. In the skincare segment, China and Indonesia have seen a surge in demand for premium products, with plastic sachets leading the way as the preferred packaging choice.

Notably, niche categories such as baby and child-specific products and deodorants are experiencing substantial growth within the market. This trend is a testament to the market's evolving nature and the underlying consumer dynamics shaping its growth.

 Customer Landscape of Sachet Packaging Industry

Competitive Intelligence by Technavio Analysis: Leading Players in the Sachet Packaging Market

Companies are implementing various strategies, such as strategic alliances, sachet packaging market forecast, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the industry.

Amcor Plc - The company specializes in manufacturing and supplying sachet packaging solutions, including Single Serve Sachets, catering to various industries and markets. Their innovative product offerings enable businesses to optimize inventory management, reduce waste, and enhance consumer convenience.

The industry research and growth report includes detailed analyses of the competitive landscape of the market and information about key companies, including:

• Amcor Plc
• American Towelette Inc.
• Constantia Flexibles Group GmbH
• Coveris Management GmbH
• Huhtamaki Oyj
• Mondi Plc
• ProAmpac Holdings Inc.
• RCP Ranstadt GmbH
• Sealed Air Corp.
• Sonoco Products Co.
• Ultra Seal Corp.

Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key industry players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.

Recent Development and News in Sachet Packaging Market

• In August 2024, Amcor, a global packaging company, announced the launch of its new sustainable PET (Polyethylene Terephthalate) sachets, which are fully recyclable and made from renewable energy sources. This development marks a significant step towards more eco-friendly packaging solutions in the sachet market (Amcor Press Release, 2024).
• In October 2024, Sealed Air, a leading provider of food safety and security packaging solutions, entered into a strategic partnership with Tetra Pak, a major packaging and processing solutions company, to offer integrated packaging solutions for dairy and liquid food products. This collaboration is expected to strengthen both companies' positions in the market (Sealed Air Press Release, 2024).
• In February 2025, Mondi, a global packaging and paper group, completed the acquisition of NPPG, a leading flexible packaging company, for €1.2 billion. This acquisition significantly expands Mondi's presence in the market, especially in Europe (Mondi Press Release, 2025).
• In May 2025, the Indian government announced the 'Plastic Waste Management (Amendment) Rules, 2025', which mandates the use of biodegradable and compostable packaging materials, including sachets, for specific products. This regulatory development is expected to drive the demand for eco-friendly sachet packaging solutions in India (Ministry of Environment, Forest and Climate Change, 2025).

Dive into Technavio’s robust research methodology, blending expert interviews, extensive data synthesis, and validated models for unparalleled Sachet Packaging Market insights. See full methodology.

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Why Choose Technavio for Sachet Packaging Market Insights?

"Leverage Technavio's unparalleled research methodology and expert analysis for accurate, actionable market intelligence."

The market is witnessing significant growth as businesses seek to optimize production lines and improve product offerings. In the realm of flexible packaging, enhancing seal strength is a key priority, ensuring product freshness and reducing material costs. Latest technologies in sachet filling systems enable efficient production and minimizing waste. Heat sealable films, such as polyethylene and polypropylene, are popular choices for sachet production due to their cost-effectiveness and ease of use. However, enhancing the barrier properties of these films through additives or innovative laminations is essential to maintain product quality and extend shelf life. Measuring oxygen permeability in these materials is crucial for ensuring regulatory compliance and product freshness. When it comes to sustainable material selection, biodegradable and recycled options are gaining traction, offering cost savings in the long run. Comparing costs of different sachet packaging materials requires a holistic approach, considering factors such as raw material prices, production efficiency, and disposal costs. New developments in sachet forming machinery, like inline forming and stack forming, offer improved efficiency and reduced waste. Evaluating the efficiency of different sachet filling systems, such as gravity fill or volumetric fill, is vital for operational planning and supply chain optimization. Design considerations for tamper evident seals and child resistant packaging are essential for ensuring product safety and regulatory compliance. Testing methods for these features are rigorous, involving drop tests, tear resistance, and force measurement. The role of flexible packaging in preserving product quality is paramount, with techniques like vacuum packaging and modified atmosphere packaging offering extended shelf life and reduced waste. Innovative designs for stand-up sachet pouches, such as resealable and tear-notch features, enhance consumer convenience and brand appeal. Quality control in sachet manufacturing is a top priority, with rigorous testing and inspection ensuring consistent product quality and regulatory compliance. By adhering to best practices in sachet packaging design, businesses can minimize waste, reduce costs, and enhance their brand image.

What are the Key Data Covered in this Sachet Packaging Market Research and Growth Report?

• What is the expected growth of the Sachet Packaging Market between 2024 and 2028?

  • USD 2.29 billion, at a CAGR of 4.83%

• What segmentation does the market report cover?

  • The report is segmented by Application (Consumer goods, Food and beverage, Healthcare, and Industrial) and Geography (APAC, North America, Europe, South America, and Middle East and Africa)

• Which regions are analyzed in the report?

  • APAC, North America, Europe, South America, and Middle East and Africa

• What are the key growth drivers and market challenges?

  • Increased adoption of green packaging and sustainability options, Shortage and rising cost of raw materials

• Who are the major players in the Sachet Packaging Market?

  • Amcor Plc, American Towelette Inc., Constantia Flexibles Group GmbH, Coveris Management GmbH, Huhtamaki Oyj, Mondi Plc, ProAmpac Holdings Inc., RCP Ranstadt GmbH, Sealed Air Corp., Sonoco Products Co., and Ultra Seal Corp.

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